Custom Coatings | Massachusetts
Warehouse Floors That Take Forklift Punishment
Polished concrete, high-solids epoxy, urethane cement, and ESD systems
Manufacturing and warehouse flooring includes industrial floor systems chosen by traffic load, chemical exposure, dust control, lighting goals, and facility use. Cape Cod Coatings designs and installs ProREZ polished concrete, high-solids epoxy, and urethane cement systems for manufacturers, fabricators, 3PL warehouses, distribution centers, and e-commerce fulfillment facilities across Southeastern Massachusetts. Each system is forklift-rated, OSHA-stripable, built for the demands of industrial operations, and backed by a 15-year written guarantee.
Click an option below to learn more about our floor system.
Polished Concrete vs Epoxy vs Urethane Cement
For warehouse facilities, the right concrete coating system depends on the space’s use, traffic, and exposure conditions. Polished concrete is a strong choice for high-bay warehouses, distribution centers, and light manufacturing areas because it offers excellent light reflectivity, has no coating film that can delaminate, and provides a low lifecycle cost; however, stains can remain visible and it does not provide chemical resistance on its own.
High-solids epoxy is well suited for manufacturing plants, assembly areas, and spaces with light chemical exposure, offering color options, chemical resistance, and easy 5S striping, though it may amber under UV exposure and is not ideal for hot wash-down environments.
Urethane cement is often used in food, beverage, chemical, and cold-storage facilities because it is thermal-shock proof and USDA-acceptable, but it typically has a higher installation cost and a rougher finish. For electronics manufacturing, battery facilities, server rooms, and other static-sensitive spaces, ESD/static-dissipative epoxy provides controlled resistance and a grounded surface, though it requires a proper grounding plan.
The ProREZ Industrial Portfolio
- ProREZ High-Solids Epoxy, 100% solids, low-VOC, available in standard & custom colors.
- ProREZ Polyaspartic Topcoat, UV-stable, fast-cure, scratch-resistant.
- ProKrete Urethane Cement, 1/4″–3/8″ thermal-shock mortar.
- ProREZ Densified Polished Concrete, lithium or sodium silicate densifier, 800–3000 grit finish.
- ProREZ ESD, Epoxy static-dissipative for electronics and battery manufacturing.,
9 Reasons Managers Choose Cape Cod Coatings
- Forklift and pallet-jack-rated build thicknesses.
- Dust control, densified polished concrete eliminates concrete dusting.
- OSHA-compliant line striping for aisles, work cells, and hazard zones.
- Chemical resistance specified to your actual fluid exposure list.
- Thermal-shock options for hot/cold zones and washdown.
- ESD systems for electronics, battery, and sensitive assembly.
- 15-year written guarantee.
- Shutdown-window and phased installs for 24/7 plants.
- Local crews, fast, accountable, 5.0-star reputation.
Common Manufacturing & Warehouse Zones We Coat
- Production floors and assembly lines.
- Warehouse aisles, racking lanes, and pick modules.
- Loading docks and dock pits.
- Battery charging rooms (acid-resistant).
- Cold storage and freezer rooms.
- Quality, packaging, and shipping areas.
- Tool rooms, maintenance shops, and break rooms.
- ESD-controlled assembly bays.
Installation Process
- Facility Walk & System Selection, based on traffic, exposure, and downtime.
- Moisture & Slab Testing (ASTM F1869 / F2170).
- Diamond Grinding / Shot Blasting to CSP 3–5.
- Crack, Joint, and Spall Repair.
- Primer / Densifier application.
- Body Coat, epoxy, urethane cement, or successive polish grits.
- Topcoat, polyaspartic, urethane, or guard coat.
- OSHA-Compliant Line Striping & 5S Markings.
- Owner Walk-Through, Care Binder, 15-Year Guarantee.
Line Striping, Safety, and 5S Markings
- Forklift aisles in OSHA yellow.
- Pedestrian walkways in green or white.
- Hazard zones in red or red-and-white striping.
- 5S work-cell footprints for tools, carts, and pallet positions.
- Reflective and photoluminescent options for low-light DCs.
Service Area
Cape Cod Coatings serves manufacturers, 3PLs, and distribution centers across Cape Cod, the South Shore, Plymouth County, Bristol County, New Bedford, Fall River, Taunton, Brockton,
Wareham, and the surrounding SE Massachusetts corridor.
Commercial Services
FAQs
Polished concrete or epoxy, which is better for our warehouse?
Polished concrete wins for high-bay DCs and clean dry warehouses: no film to delaminate, high light reflectivity, and the lowest life-cycle cost. Epoxy wins where you need color coding, chemical resistance, or a brand-new uniform appearance over a stained slab.
Can your floors handle forklift and pallet-jack traffic?
Yes. We specify build thickness to your load class (typically Class IV–VI heavy-duty). Urethane cement and high-build epoxy systems are rated for daily forklift, jack-stand, and reach-truck traffic.
Do you install ESD / static-dissipative flooring?
Yes. ProREZ ESD epoxy is installed with a grounded copper grid and tested for resistance per ANSI/ESD S20.20 expectations.
Can you install around 24/7 production?
Yes. Phased installs (aisle by aisle, cell by cell), overnight pours, and weekend shutdowns are standard.
Will the new floor handle cleaning chemicals and oils?
The ProREZ portfolio includes systems documented for resistance to caustics, acids, hydraulic oil,
cutting fluids, and battery acid. We match chemistry to your actual exposure list.
Do you offer dust control without coating the slab?
Yes. Densified polished concrete with a lithium or sodium silicate densifier locks down concrete dusting
without a film coating, which is ideal for DCs and warehouses.
How long is the install offline?
Most warehouse zones return to forklift traffic in 24–72 hours. Polyaspartic topcoats can return to light
foot traffic the same day.
Can you do the line striping too?
Yes. OSHA-compliant aisle, pedestrian, hazard, and 5S striping is installed as part of the floor package.
Our Commercial Flooring Services
Our Service Area
Providing concrete coating services to residential, commercial, and industrial customers across the Cape Cod area. From Falmouth to Chatham and all places in between.
Social Media
Copyright Custom Coatings. All Rights Reserve. No sharing or duplication of content without permission. Terms & Privacy